ZY-3 Micro Video Control Pipeline Crawler is used for check pipeline welding joint through micro-video system work with DC x ray unit which powered by battery pack on the pipeline crawler. Pipeline Crawler running in a wall or pipeline; detect internal defects and flaws through radiography technology, move steadily inside the pipe with speed of up to 18m/min and distance up to 5 kilometers .
Features:
1. Absolute Guarantee Operator Safety
● Positioning by wireless microwave video instead of original isotope positioning.
● The generator voltage can be adjusted according to different conditions, in order to meet the testing needs.
2. Available for Different Diameter Pipeline
● Applying different pipeline diameters; forward speed 18m/min.
3. Accurate Positioning
● Adopts advanced PLC control system to achieve more precise positioning.
● Real-time continuous show the pipe inner situation.e.g.: NDT Equipment fault, battery State LOW, over tempered inner pipeline, distance to the pipe mouth.
4. Reliable Energy Supply
● Electronic speed control motor function, to achieve constant torque, constant current operation.
● Automatic inspect the energy .
5. Ensure the Film Density
● X Ray Unit has regulatory function of KV with large diameter and thick walled tube has the regulatory function. Tran-illumination to ensure the X-ray film and degree of consensus.
6. Full Set Security Protection
● Real-time function to protect the x ray unit from meeting water, over voltage, over current, x ray unit falling off, over temperature.
● Automatic stop function, with no need of Real -time monitoring.
● High quality sealed lead acid battery for prevent.
● Inspect the energy automatically, crawler will turn back in time when energy is lacking, so that to prevent losing the crawler in the pipeline.
ZY-3 | |||||
Available Diameter( mm) | 13”-28” | ||||
Outline Dimension of Crawler (mm) | 1300×190×200 | ||||
Dimension of Controller | 198×102×150 (mm) | ||||
Weight | 57kg | ||||
Battery Specification | 10*12Ah 12V 44kg | ||||
Turning Radius | ≥10D | ||||
Crawling Speed | 18 m/min | ||||
Max Moving Distance | 5 kilometer | ||||
Micro wave Transmission Distance | 1 kilometer | ||||
Drive Mode | Two Wheels Driven | ||||
Climbing Slope | 30° | ||||
X Ray Unit | |||||
Model | 100kv | 160kv | 200kv | 250kv | 300kv |
Max. Penetrate A3 Steel | 6 mm | 15 mm | 24 mm | 34 mm | 40 mm |
Size (mm) | 170*170*870 | 195*780*895 | 245*245*910 | 290*290*970 | 370*370*1070 |
Weight | 13.5kg | 16kg | 23kg | 33kg | 38kg |
Exposure time | 5 minutes | ||||
Radiation Angle | 360° × 40° | ||||
Positioning Precision | ±5 mm | ||||
Operate Temperature | -20℃~+75℃ | ||||
Store Temperature | -40℃~+80℃ | ||||
Available Humidity | ≤90% |
List
No. | Item | Quantity |
1 | Pipeline Crawler | 1 |
2 | Micro-Wave Video Controller | 1 |
3 | X Ray Unit | 1 |
4 | Battery Pack | 1 |
5 | Battery Pack Charger | 1 |
6 | Video Transmission System | 1 |
7 | Bracket Plate | 2 |
8 | Sliding Plate | 2 |
9 | Extend Shaft | 1 |
10 | Connecting Cable | 1 |
11 | Power Cable | 1 |
12 | Operation Manual | 1 |