Micro Video Control Pipeline Crawler

ZY-3 Micro Video Control Pipeline Crawler

2018-04-20


ZY-3 Micro Video Control Pipeline Crawler is used for check pipeline welding joint through micro-video system work with DC x ray unit which powered by battery pack on the pipeline crawler. Pipeline Crawler running in a wall or pipeline; detect internal defects and flaws through radiography technology, move steadily inside the pipe with speed of up to 18m/min and distance up to 5 kilometers .

 

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Features:
1. Absolute Guarantee  Operator Safety
 ● Positioning by wireless microwave video instead of original isotope positioning.
 ● The generator voltage can be adjusted according to different  conditions, in  order to meet the testing needs.


2. Available for Different Diameter Pipeline
 ● Applying different pipeline diameters; forward speed 18m/min.


3. Accurate Positioning

 ● Adopts advanced PLC control system to achieve more precise positioning.
 ● Real-time continuous show the pipe inner situation.e.g.: NDT Equipment fault, battery State LOW, over tempered inner pipeline, distance to the pipe mouth.


4. Reliable Energy Supply

 ● Electronic speed control motor function, to achieve constant torque, constant current operation.

 ● Automatic inspect the energy .


5. Ensure the Film Density
 ● X Ray Unit has regulatory function of KV with large diameter and thick walled tube has the regulatory function. Tran-illumination to ensure the X-ray film and degree of consensus.


6. Full Set Security Protection 
 ● Real-time function to protect the x ray unit from meeting water, over voltage, over current, x ray unit falling off, over temperature.     

 ● Automatic stop function, with no need of Real -time monitoring.
 ●  High quality sealed lead acid battery for prevent.
 ●  Inspect the energy automatically, crawler will turn back in time when energy is lacking, so that to prevent losing the crawler in the pipeline.



Technical parameter

ZY-3

Available Diameter( mm)

13”-28”

Outline Dimension of Crawler (mm)

1300×190×200

Dimension of Controller

198×102×150 (mm)

Weight 

57kg

Battery Specification

10*12Ah 12V 44kg

Turning  Radius

≥10D

Crawling Speed

18  m/min

Max Moving Distance

5  kilometer

Micro wave Transmission Distance

1  kilometer

Drive Mode

Two Wheels Driven

 Climbing Slope

30°

  X Ray Unit

Model

100kv

160kv

200kv

250kv

300kv

Max. Penetrate A3 Steel

6 mm

15 mm

24 mm

34 mm

40 mm

       Size (mm)

170*170*870

195*780*895

245*245*910

290*290*970

370*370*1070

Weight

13.5kg

16kg

23kg

33kg

38kg

Exposure time

5 minutes

Radiation Angle

360° × 40°

Positioning Precision

±5 mm

Operate Temperature

-20℃~+75℃

Store Temperature   

-40℃~+80℃

Available Humidity

≤90%


List

No.

Item

Quantity

1

Pipeline Crawler

1

2

Micro-Wave Video Controller

1

3

X Ray Unit

1

4

Battery Pack

1

5

Battery Pack Charger

1

6

Video Transmission System

1

7

Bracket Plate

2

8

Sliding Plate

2

9

Extend Shaft

1

10

Connecting Cable

1

11

Power Cable

1

12

Operation Manual

1

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CONTACT US

E-mail: zhongyi@zhongyi-ndt.com

Tel: +86- 415-6135926

Fax : +86- 415-6133688

Work Time: 9AM--5PM (GMT+8)

Address: No. 5 Tong Xing Rd ,Zhen An Distr.

Dandong, 118011 China

MOBILE WEBSITE
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